Xinfly Packaging · Custom Lotion Tube Manufacturer

Empty Squeeze Tubes for Lotion

Custom empty squeeze tubes for lotion in PE, PBL and ABL structures for skincare, body care, hand lotion, facial lotion and personal-care products.

Xinfly Packaging supplies custom lotion tubes from compact travel sizes to larger daily-use formats, with custom diameters, flip-top or screw caps, outlet sizes, colors, printing and surface finishes.

PE Tubes PBL / EVOH ABL Tubes 30–250 ml Flip-Top Caps Custom Printing Matte / Glossy OEM / ODM
Capacity 30–250 ml
Diameter Φ25–50 mm
Typical MOQ 5,000 pcs
Bulk Lead Time 25–40 Days
Empty squeeze tubes for lotion custom cosmetic lotion tube packaging manufacturer
Custom Empty Lotion Squeeze Tubes · PE, PBL & ABL
15+ Years Tube Packaging
30–250 ml Lotion Sizes
PE / PBL / ABL Material Options
200K / Day Production Capacity
5,000 pcs Typical MOQ
OEM / ODM Custom Packaging
Lotion Tube Packaging

Why Use Squeeze Tubes for Lotion?

Squeeze tubes combine controlled dispensing, portability, product protection and a large printable branding area. For lotion packaging, the tube should be selected according to formula viscosity, filling volume, barrier requirements, consumer use and filling equipment.

01

Easy Dispensing

Flexible tube bodies allow consumers to control the amount of lotion dispensed.

02

Portable Format

Suitable for handbag, travel, retail, hotel and everyday personal care.

03

Large Branding Area

The tube body provides space for branding, ingredients and product communication.

04

Multiple Materials

Choose PE, PBL or ABL according to formula and packaging requirements.

Applications

Empty Lotion Tubes for Different Product Categories

“Lotion” covers a wide range of cosmetic and personal-care formulas. Tube specifications should be adapted to the product's viscosity, use frequency and target market.

Facial Care

Facial Lotion

Light facial moisturizers and daily hydrating skincare products.

Body Care

Body Lotion

Daily body moisturizing products in medium and larger tube sizes.

Hand Care

Hand Lotion

Portable hand-care packaging for retail and daily-use products.

Baby Care

Baby Lotion

Convenient tube formats for selected baby and family-care products.

Sun Care

After-Sun Lotion

Tube packaging for cooling and moisturizing after-sun products.

Men's Care

Men's Lotion

Facial and body lotion packaging for men's grooming ranges.

Travel Care

Travel Lotion

Compact tube formats for kits, travel products and hotel amenities.

Professional

Salon & Spa Lotion

Custom tube packaging for professional and treatment-oriented products.

Body Treatment

Rich Body Lotion

Higher-viscosity lotion formulas requiring easier dispensing.

Active Care

Treatment Lotion

Specialized skincare products where formula compatibility is important.

Private Label

Private Label Lotion

Custom tube colors and printing for private-label product launches.

Retail

Multi-SKU Lotion Range

One tube platform can support multiple fragrances, formulas or product variants.

Material Selection

PE vs PBL vs ABL Lotion Squeeze Tubes

Not every lotion needs a high-barrier laminate tube. Choose the material according to the actual formula, required barrier, appearance and commercial positioning.

MaterialMain CharacterLotion DirectionBuyer Consideration
PEFlexible plastic squeeze tubeMany conventional lotion applicationsFormula compatibility and required barrier
5-Layer PE / EVOHCo-extruded barrier directionSelected skincare and lotion formulasBarrier requirement and tube construction
PBLEVOH barrier laminateSkincare and higher-barrier lotion projectsWhite or transparent visual direction
ABLAluminum foil barrier laminateBarrier-oriented or light-sensitive applicationsWhite or silver appearance
PCR PERecycled-content directionSelected lotion packaging projectsPCR level, appearance and formula validation
Sugarcane PEBio-based PE feedstock directionSelected brand sustainability programsAvailability and project specification
Packaging Engineer Recommendation

Do not automatically use ABL for every lotion.

Many lotion formulas may work with PE or other suitable tube structures, while selected formulas can require a stronger barrier direction. Start with formula compatibility and required protection rather than assuming the most complex structure is always the best packaging choice.

Barrier Lotion Tubes

PBL & ABL Options for Lotion Packaging

PBL Lotion Squeeze Tubes

PBL can use EVOH as the functional barrier layer and is available in white and transparent directions.

  • White / transparent
  • 310 / 330 / 350 / 370 / 390 / 400 μm total thickness
  • EVOH 8 μm / 15 μm
  • Custom capacities and diameters
  • Custom caps and printing
Explore PBL Tubes →

ABL Lotion Squeeze Tubes

ABL uses an aluminum foil barrier layer and supports white or metallic silver packaging directions.

  • White / silver
  • 220 / 250 / 275 / 310 / 350 / 360 / 390 μm total thickness
  • Aluminum foil 12 μm / 20 μm
  • Custom capacities and diameters
  • Custom caps and printing
Explore ABL Tubes →
Material selection: the final choice should be validated against the actual lotion formula and complete filled package. Material name or total thickness alone does not define finished-package performance.
Tube Sizes

What Size Squeeze Tube Is Best for Lotion?

Lotion tubes can range from compact facial and travel formats to larger body-care packaging. Capacity and diameter should be selected together.

CapacityDiameter DirectionTypical Lotion UsePackaging Position
30 mlΦ25 / Φ30Facial lotion / travelCompact / premium
40 mlΦ30 / Φ35Facial lotionDaily facial care
50 mlΦ30 / Φ35 / Φ40Face / hand lotionStandard skincare
75 mlΦ35 / Φ40 / Φ45Hand / body lotionMedium daily-use
100 mlΦ40 / Φ45Body / hand lotionDaily personal care
120 mlΦ40 / Φ45 / Φ50Body lotionHigher-use format
150 mlΦ45 / Φ50Body lotionMid-large personal care
200 mlΦ45 / Φ50Body / family lotionLarge daily-use
250 mlProject dependentLarge body-care formatHigh-consumption use
Size note: these are packaging design directions rather than fixed capacity-to-diameter rules. Actual fill volume, headspace, shoulder geometry, closure and required tube proportions should be confirmed before production.
Formula Viscosity

Match the Lotion Viscosity to the Tube Outlet

One of the most important lotion tube decisions is the relationship between formula viscosity, outlet diameter and squeeze force.

Lotion TypeViscosity DirectionOutlet DirectionWhat to Check
Light Facial LotionLowSmaller outletOver-dispensing and leakage
Standard LotionLow–mediumSmall–medium outletControlled daily dispensing
Body LotionMediumMedium outletFlow and consumer squeeze force
Rich LotionMedium–highMedium–larger outletProduct evacuation
Thick Treatment LotionHighLarger outlet may be neededFlow resistance and tube recovery
Common outlet references can include approximately 1.5 mm, 3 mm and 5 mm. Final outlet selection should be confirmed with the actual formula rather than chosen only from a standard size chart.
Lotion Tube Caps

Choose the Right Closure for Lotion Tubes

Flip-Top Cap

A practical choice for frequently used hand and body lotion packaging.

Stand-Up Flip-Top

Useful for selected cap-down lotion formats and larger daily-use tubes.

Screw Cap

Suitable for facial lotion, skincare and selected premium packaging.

Custom Closure

Custom color, finish and selected closure styles can support brand differentiation.

Engineering Focus

For body lotion, evaluate cap-down storage.

Large lotion tubes are often stored on the cap in bathrooms or dressing areas. The closure system should therefore be evaluated for leakage, opening force, wet-hand use, dispensing and repeated consumer opening and closing.

Custom Branding

Custom Printed Lotion Squeeze Tubes

Transform an empty lotion tube into retail-ready branded packaging with custom tube colors, printing, finishes and coordinated closure colors.

Offset Printing

Multi-color graphics for branded lotion packaging.

Silk Screen

Selected logos, text and premium graphic elements.

Hot Stamping

Metallic details for premium body and skincare products.

Pantone Colors

Custom tube and artwork colors for brand consistency.

Matte Finish

Modern low-gloss direction for skincare and body care.

Glossy Finish

Bright retail presentation with a smooth visual appearance.

Soft-Touch

Selected premium projects can use a tactile surface direction.

Multi-SKU Artwork

Coordinate different fragrances, formulas or product variants.

Explore Custom Printed Laminated Tubes →
Filling & Sealing

Empty Lotion Tubes for Downstream Filling

Empty squeeze tubes can be supplied open at the tail. The lotion is filled through the open end and the tube is then sealed by the brand, contract filler or personal-care manufacturer.

01

Tube Diameter

Confirm compatibility with the filling machine and tube holder.

02

Tube Length

Allow enough room for the required fill volume and tail seal.

03

Eye Mark

Confirm orientation requirements for printed lotion tubes.

04

Seal Area

Keep important artwork away from the final sealing zone.

Buyer Problems

10 Common Problems with Lotion Squeeze Tube Packaging

01
Problem

Lotion Dispenses Too Fast

A low-viscosity formula is paired with an oversized outlet.

Solution

Reduce the Outlet Direction

Evaluate the actual lotion viscosity and target dose before confirming the outlet.

02
Problem

Thick Lotion Is Hard to Dispense

The outlet or tube structure creates excessive flow resistance.

Solution

Optimize Outlet & Squeeze Feel

Evaluate outlet size together with tube flexibility and formula viscosity.

03
Problem

Cap-Down Leakage

Lotion slowly reaches the closure during storage.

Solution

Validate the Complete Closure

Test the cap, outlet, formula and intended storage orientation as one system.

04
Problem

Tube Is Too Hard to Squeeze

The structure is over-specified for the application.

Solution

Balance Barrier & Flexibility

Do not automatically select the thickest material without considering consumer squeeze behavior.

05
Problem

Wrong Material Is Selected

The tube structure is chosen only from appearance or price.

Solution

Review the Lotion Formula

Evaluate formula compatibility and required barrier before selecting PE, PBL or ABL.

06
Problem

Tube Is Too Long

A narrow diameter creates excessive tube length.

Solution

Adjust Diameter

Balance capacity, diameter and finished length to create better proportions.

07
Problem

Tube Does Not Fit the Filling Line

Diameter or length is finalized without filler input.

Solution

Confirm Equipment Early

Review holder size, diameter, length and sealing requirements before mass production.

08
Problem

Artwork Enters the Seal Area

Important graphics are positioned too close to the tail.

Solution

Reserve the Tail Zone

Develop artwork using the final tube dimensions and sealing requirements.

09
Problem

Large Tube Deforms in Shipping

Packing is not designed for the tube size and finish.

Solution

Review Export Packing

Use suitable packing arrangements and validate transport requirements.

10
Problem

Repeat Orders Look Different

Approved colors and specifications are not controlled.

Solution

Maintain Approved References

Use confirmed material, Pantone targets, dimensions and decoration details for repeat production.

Selection Guide

How to Choose Empty Squeeze Tubes for Lotion

01 Formula Review lotion type
02 Material PE / PBL / ABL
03 Size Capacity & diameter
04 Dispensing Cap & outlet
05 Decoration Printing & finish
06 Testing Filled package
For a detailed laminated-tube selection workflow, see How to Choose Empty Laminated Tubes .
OEM Manufacturing

Custom Lotion Tube Manufacturing Process

01 Specification Formula & size
02 Material Tube structure
03 Tube Making Body & shoulder
04 Printing Artwork & finish
05 Inspection QC checks
06 Packing Export shipment
Xinfly Packaging

Why Source Lotion Squeeze Tubes from Xinfly Packaging?

Support for custom cosmetic and personal-care tube projects from packaging specification through commercial production.

15+ Years

B2B Experience

Experience supporting cosmetic and personal-care tube packaging projects.

200K / Day

Production Capacity

Scalable capacity for product launches and repeat commercial orders.

60M+ / Year

Annual Capacity

Suitable for long-term international B2B supply programs.

PE / PBL / ABL

Material Options

Multiple tube structures for different lotion packaging requirements.

Custom

Printing & Caps

Custom artwork, colors, finishes, closures and outlets.

OEM / ODM

Engineering Support

Review tube dimensions, dispensing and filling requirements before production.

Related Packaging

Explore Related Squeeze Tube Packaging

Empty Laminated Tubes

Main ABL and PBL tube packaging category.

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Empty PBL Tubes

EVOH barrier laminated tube packaging.

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Empty ABL Tubes

Aluminum barrier laminated tubes.

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50ml Empty Tubes

Standard skincare and lotion packaging.

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75ml Empty Tubes

Medium lotion and hand-care packaging.

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100ml Empty Tubes

Daily body and personal-care formats.

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150ml Empty Tubes

Mid-large body lotion packaging.

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200ml Empty Tubes

Large daily-use body-care packaging.

Explore →
Lotion Tube FAQ

Empty Squeeze Tubes for Lotion FAQ

1. What are empty squeeze tubes for lotion?
They are unfilled flexible tubes designed for lotion and personal-care products. They can be supplied with custom materials, capacities, diameters, closures, printing and finishes.
2. What materials can be used for lotion squeeze tubes?
Material directions can include PE, multi-layer PE, PBL with EVOH, ABL with aluminum foil, selected PCR PE and other project-specific options.
3. Is PE suitable for lotion tubes?
PE is commonly considered for many squeeze-tube applications. Suitability for a specific lotion should be confirmed according to the formula and required packaging performance.
4. When should I consider PBL for lotion?
PBL can be considered when an EVOH barrier laminate direction and white or transparent appearance fit the formula and packaging requirements.
5. When should I consider ABL for lotion?
ABL can be considered for projects requiring an aluminum barrier laminate direction, strong light protection or white and silver visual options.
6. What sizes are available for lotion squeeze tubes?
Lotion tube projects can cover compact through larger personal-care sizes. Common directions include 30, 40, 50, 75, 100, 120, 150 and 200 ml, with other capacities possible depending on the project.
7. What is a good size for facial lotion?
Compact 30–50 ml directions are often considered for facial lotion and daily facial skincare, although the appropriate capacity depends on the product positioning and use cycle.
8. What is a good size for body lotion?
Body lotion commonly uses larger daily-use formats such as 100–200 ml. The final capacity should be selected according to the target market and consumption pattern.
9. Can I order 150ml lotion squeeze tubes?
Yes. 150 ml is a useful mid-to-large personal-care format for body lotion and related daily-use products.
10. Can I order 200ml lotion tubes?
Yes. 200 ml tubes can be considered for larger body-care, family-use and high-consumption lotion products.
11. Which cap is best for lotion tubes?
Flip-top and stand-up flip-top closures are practical for many frequent-use lotion products, while screw caps can suit facial, skincare and selected premium packaging. Final selection depends on the formula and intended use.
12. What outlet size should I use for lotion?
Outlet size depends on lotion viscosity and desired dosage. Common reference directions include approximately 1.5, 3 and 5 mm, but the actual formula should be tested before final selection.
13. Can lotion tubes stand on the cap?
Yes, selected lotion tubes can use stand-up closures for cap-down storage. Leakage and dispensing performance should be validated with the filled product.
14. Can you custom print lotion squeeze tubes?
Yes. Decoration options can include offset printing, silk screen, hot stamping, custom colors and selected surface finishes.
15. Can lotion tubes have a matte finish?
Yes. Matte, glossy and selected soft-touch directions can be considered depending on the tube structure and decoration system.
16. Can I customize the tube and cap color?
Yes. Tube and closure colors can be developed according to brand requirements and applicable color references.
17. Are lotion tubes supplied open at the tail?
They can be supplied empty and open at the tail for downstream lotion filling and final sealing.
18. What is the MOQ for custom lotion tubes?
A typical customized Xinfly Packaging tube project can start around 5,000 pieces, depending on material, dimensions, closure, decoration and quantity per SKU.
19. How long does production take?
Bulk production commonly requires approximately 25–40 days after the required specifications and approvals are completed. Actual timing depends on the project.
20. What information should I send for a lotion tube quotation?
Provide the lotion type, filling volume, viscosity, quantity, preferred material, tube diameter if known, closure, outlet, artwork, surface finish, filling requirements and destination.

Need Custom Empty Squeeze Tubes for Lotion?

Send Xinfly Packaging your lotion type, filling volume, viscosity, target quantity, preferred tube material, cap style and artwork. We can help review the tube size, PE/PBL/ABL structure, outlet and decoration before sampling and commercial production.