100ml Empty Laminated Tubes
100ml empty laminated tubes are a practical daily-use packaging format for facial cleanser, sunscreen, body lotion, hand cream, treatment cream, hair care, foot care and other cosmetic and personal-care products.
Xinfly Packaging manufactures custom 100ml ABL and PBL laminated tubes with custom diameter, finished length, barrier structure, closure, dispensing orifice, printing and surface finishes for brands, OEM manufacturers and contract fillers.
What Is a 100ml Empty Laminated Tube?
A 100ml empty laminated tube is a finished squeeze-tube package manufactured from laminate material and supplied without formula inside. It can be customized for material, diameter, finished length, shoulder, closure, outlet, printing and downstream filling requirements.
Daily-Use Capacity
100ml provides more product volume for frequently used skincare, sun-care and personal-care products.
ABL or PBL
Select the laminate according to formula sensitivity, barrier requirements and package appearance.
Open-Tail Supply
Empty tubes can be supplied ready for downstream formula filling and final tail sealing.
Custom Manufacturing
Customize tube geometry, closure, outlet, printing, finish and brand colors.
Why Brands Choose 100ml Laminated Tubes
100ml moves beyond compact facial skincare into a broader daily-use packaging category. It provides enough capacity for products consumed more frequently while maintaining the convenience of squeeze-tube packaging.
Higher Daily Usage
Useful for cleansers, sunscreen, hand care and body treatments.
Retail-Friendly Size
Provides strong shelf presence without moving to very large personal-care packaging.
Large Artwork Area
Supports product claims, branding, instructions and premium decoration.
Cross-Category Use
One capacity can support skincare, sun care, body care and hair care.
100ml Empty Laminated Tube Specifications
100ml describes the target filling volume rather than one universal tube size. Diameter, length, shoulder, closure and headspace should be engineered together.
| Specification | Typical Direction | Engineering Consideration |
|---|---|---|
| Capacity | 100 ml | Confirm actual target fill and headspace. |
| Diameter | Φ35 / 40 / 45 / 50 mm direction | Changes tube length, shelf presence and squeeze feel. |
| Material | ABL / PBL | Match formula and barrier requirements. |
| Closure | Flip-top / screw / stand-up / nozzle | Consider frequency of use and formula viscosity. |
| Orifice | 1.5 / 3 / 5 mm reference | Select according to flow and required dosage. |
| Printing | Offset / silk screen / hot stamping | Approve physical converted tube samples. |
| Finish | Matte / glossy / selected soft-touch | Coordinate appearance with decoration adhesion. |
| Supply Condition | Empty / open-tail | Coordinate with filling and sealing equipment. |
Which Diameter Is Suitable for a 100ml Tube?
The same 100ml capacity can be developed into a slim, balanced or wide package depending on brand positioning and the intended product category.
100ml × Φ35 mm
Slimmer and longer packaging direction for selected skincare and premium personal-care applications.
- Slender profile
- Premium visual direction
- Selected sunscreen
- Specialty treatment
100ml × Φ40 mm
Balanced proportions for sunscreen, face cleanser, hand cream and skincare products.
- Versatile format
- Good front artwork area
- Skincare
- Sun care
100ml × Φ45 mm
Wider format for cleanser, body cream, hair treatment and higher-viscosity formulas.
- Wider front panel
- Strong shelf presence
- Personal care
- Rich formulations
100ml × Φ50 mm
Shorter and wider package direction for selected body, hair and intensive treatment products.
- Wide package
- Large decoration area
- Body treatment
- Hair treatment
Material Options for 100ml Laminated Tubes
Material should be selected after reviewing the formula, desired package appearance, barrier target, compatibility, storage environment and squeeze behavior.
100ml ABL Tubes
Aluminum Barrier Laminate uses aluminum foil as a functional barrier layer and creates an opaque laminated tube structure.
- White or silver appearance
- 12 μm / 20 μm aluminum foil options
- 220 / 250 / 275 / 310 / 350 / 360 / 390 μm total thickness
- Opaque packaging direction
- High barrier potential with suitable package design
100ml PBL Tubes
Plastic Barrier Laminate can use EVOH as a functional barrier layer while maintaining a plastic laminate tube construction.
- White or transparent options
- 8 μm / 15 μm EVOH options
- 310 / 330 / 350 / 370 / 390 / 400 μm total thickness
- Transparent design direction possible
- Suitable for many cosmetic and personal-care products
What Products Use 100ml Laminated Tubes?
100ml is particularly useful for daily-use formulas where the consumer needs more product than a compact 30–75ml cosmetic package but still benefits from controlled squeeze-tube dispensing.
1. Facial Cleanser
A practical size for face wash, cleansing cream, amino-acid cleanser and daily cleansing gel.
Φ40–50 · Flip-Top Facial Cleanser Tubes →2. Sunscreen
Suitable for face and body sunscreen, sport SPF, mineral sunscreen and family sun care.
ABL / PBL · Controlled Outlet Sunscreen Tubes →3. Hand Cream
Useful for larger daily-use hand creams, repair creams and intensive hand treatments.
Φ40–45 · Flip-Top / Screw Hand Cream Tubes →4. Body Lotion
Suitable for concentrated body lotion, travel body care and premium daily moisturizers.
Φ45–50 · Flip-Top5. Body Cream
Useful for richer body creams, neck cream, firming treatments and targeted body care.
Medium Outlet · Rich Formula6. Hair Treatment
Suitable for repair cream, concentrated conditioner, hair mask and leave-in treatment concepts.
Φ45–50 · Flip-Top7. Shampoo
100ml can support travel, salon, hotel-premium and concentrated shampoo formats.
Flip-Top · Stand-Up8. Conditioner
Suitable for compact conditioners, repair formulas and concentrated hair care.
Medium / Larger Outlet9. Foot Cream
Useful for moisturizing foot cream, cracked-heel treatment and intensive foot care.
Φ40–45 · Rich Formula10. Face & Neck Treatment
A larger capacity direction for selected facial, neck and multi-area skincare products.
ABL / PBL · Custom Closure11. Men’s Face Wash
Suitable for daily men's cleanser, scrub and multi-function face-wash products.
Matte · Flip-Top12. Salon & Treatment Products
Useful for professional creams, hair treatments and selected salon-use formulas.
100 ml · Custom Decoration100ml Tube Packaging for Different Markets
The 100ml format can be adapted for different channels by changing tube proportions, closure design, decoration and laminate structure.
Daily Facial Cleansing
Use practical flip-top closures, clear product communication and durable decoration for frequent consumer use.
High-Value Treatment
Combine a refined tube profile with matte finish, hot stamping or premium closure concepts.
Face & Body SPF
100ml provides more product for repeated sun-care application while maintaining portable squeeze packaging.
Travel Personal Care
Useful for selected travel-format cleanser, shampoo, conditioner and body-care programs.
Salon & Treatment Care
A practical capacity for concentrated hair masks, treatment creams and professional-use products.
Multi-Product Ranges
One 100ml platform can support different SKUs through color, artwork, closure and formula differentiation.
50ml vs 75ml vs 100ml Laminated Tubes
| Capacity | Positioning | Typical Applications | Packaging Focus |
|---|---|---|---|
| 50 ml | Full-size facial skincare | Face cream, facial SPF, BB/CC, hand cream | Compact retail presentation |
| 75 ml | Mid-size skincare & personal care | Sunscreen, hand cream, masks, treatments | Volume + portability |
| 100 ml | Daily-use personal care | Cleanser, sunscreen, body care, hair care | Higher-use volume + shelf presence |
Match the 100ml Tube to Product Viscosity
Capacity does not determine dispensing performance. The closure and outlet should be engineered around the actual formula viscosity and consumer dosage.
| Formula Type | Typical Flow | Outlet Direction | Engineering Focus |
|---|---|---|---|
| Face Wash Gel | Low–medium | Small–medium | Controlled dosage and clean shutoff |
| Cream Cleanser | Medium | Medium | Squeeze feel and evacuation |
| Sunscreen | Varies | Controlled | Formula compatibility and leakage |
| Body Lotion | Low–medium | Medium | Convenient repeated dispensing |
| Hair Mask | High | Medium–large | Squeeze force and product evacuation |
| Foot Cream | Medium–high | Medium | Rich-formula dispensing |
Closure Options for 100ml Laminated Tubes
Flip-Top Cap
A practical option for cleanser, sunscreen, lotion and hair care.
Screw Cap
Suitable for skincare, treatment and selected premium applications.
Stand-Up Cap
Supports cap-down storage and efficient product evacuation.
Nozzle Closure
For selected products requiring controlled or targeted dispensing.
Custom Color Cap
Match closures with tube artwork and multi-SKU brand systems.
Custom Orifice
Match outlet dimensions to formula viscosity and dosage.
Premium Closure
Special closure directions can support higher-value skincare positioning.
Leakage Validation
Evaluate closure fit as part of the complete package system.
Custom Printed 100ml Laminated Tubes
100ml tubes provide a larger branding area for product names, claims, directions, ingredients and visual differentiation across multiple SKUs.
Offset Printing
Multi-color cosmetic and personal-care artwork.
Silk Screen
Spot-color logos and premium graphic details.
Hot Stamping
Metallic accents for premium visual positioning.
Pantone Matching
Coordinate brand colors across tube and closure.
Matte Finish
Low-gloss appearance for modern skincare packaging.
Glossy Finish
Bright surface appearance for retail products.
Soft-Touch Direction
Selected tactile finish for premium applications.
Physical Proof
Approve artwork on the actual converted tube.
Design 100ml Tubes Around Your Filling Line
For OEM and contract-filling projects, tube dimensions should be coordinated with the filling and sealing equipment before the production specification is locked.
Open Tail
Empty tubes can be supplied ready for downstream formula filling.
Finished Length
Confirm tube length after considering fill volume and sealing allowance.
Eye Mark
Coordinate print registration with filling-line sensors.
Tail Seal Area
Keep critical artwork clear of the final sealing zone.
10 Common Problems When Buying 100ml Laminated Tubes
For larger daily-use tubes, geometry, squeeze force, dispensing, closure durability and filling compatibility become especially important procurement considerations.
100ml Is Treated as One Standard Size
Only the capacity is specified.
Lock Finished Geometry
Confirm diameter, length, shoulder, closure and headspace.
Tube Becomes Too Long
A narrow diameter creates unsuitable proportions.
Compare Diameter Options
Evaluate Φ35–50 mm directions before artwork approval.
Tube Is Difficult to Squeeze
The package feels too stiff with a viscous formula.
Balance Structure & Diameter
Review laminate, geometry and formula viscosity together.
Wrong Outlet Size
Cleanser leaks too quickly or thick cream dispenses poorly.
Match Orifice to Formula
Evaluate viscosity, squeeze force and consumer dosage.
Cap Fails After Repeated Use
Frequent-use packaging stresses the closure system.
Validate Closure Durability
Review fit, hinge, thread and repeated opening cycles.
Cap-Down Storage Leaks
Stand-up tubes remain under continuous product contact.
Test Filled Package Orientation
Evaluate leakage under intended storage conditions.
Artwork Is Too Close to Tail Seal
Important text or decoration enters the sealing zone.
Define Decoration Safe Area
Coordinate artwork with final filling and sealing geometry.
Filling Machine Cannot Handle Tube
Finished dimensions fall outside machine capability.
Review Filling Parameters Early
Confirm diameter, length, eye mark and sealing system.
Barrier Is Confused with Compatibility
A high-barrier laminate is assumed to suit every formula.
Run Filled-Package Testing
Evaluate formula contact, leakage and storage stability.
Repeat Orders Drift
Dimensions, cap colors or decoration vary between batches.
Create an Approved Master Specification
Lock material, geometry, artwork, closure and color standards.
How We Develop a Custom 100ml Laminated Tube
Instead of selecting a tube only by nominal capacity, we define the package around formula behavior, consumer use and downstream filling requirements.
Application Review
Define cleanser, sunscreen, body care, hair care or treatment use.
Formula Review
Review viscosity, sensitivity, chemistry and storage requirements.
Material Selection
Evaluate ABL or PBL based on complete package requirements.
Tube Geometry
Define diameter, finished length and 100ml fill target.
Dispensing & Artwork
Select closure, orifice, printing and surface finish.
Package Validation
Review filling, sealing, leakage and compatibility.
How 100ml Laminated Tubes Are Manufactured
Why Choose Xinfly Packaging for 100ml Tubes?
15+ Years B2B Experience
Experience manufacturing cosmetic and personal-care tube packaging.
200,000 Tubes / Day
Production capability for OEM, brand and private-label projects.
60M+ Annual Capacity
Scalable manufacturing for repeat and international supply programs.
ABL & PBL Options
Multiple laminate structures for different packaging requirements.
Custom Decoration
Printing, hot stamping, colors and surface finishes.
Engineering Support
Support for formula, dimensions, closure, outlet and filling requirements.
100ml Laminated Tube RFQ Checklist
Send Your 100ml Tube Requirements
For a more accurate recommendation and quotation, include formula and filling information together with your packaging design requirements.
Explore Related Laminated Tube Packaging
100ml Empty Laminated Tubes FAQ
1. What is a 100ml empty laminated tube?
2. What products can use 100ml laminated tubes?
3. What diameter is suitable for a 100ml tube?
4. Does every 100ml tube have the same dimensions?
5. What is the difference between a Φ40 and Φ50 100ml tube?
6. Can 100ml tubes be made from ABL?
7. Can 100ml tubes be made from PBL?
8. Which is better for 100ml tubes, ABL or PBL?
9. Can 100ml tubes be used for facial cleanser?
10. Can 100ml tubes be used for sunscreen?
11. Can 100ml tubes be used for body lotion?
12. Can 100ml tubes be used for hair treatment?
13. Can 100ml laminated tubes use flip-top caps?
14. What orifice sizes are available?
15. Can 100ml tubes be custom printed?
16. Are matte 100ml laminated tubes available?
17. Are 100ml tubes supplied open at the tail?
18. Should the filling machine be checked before production?
19. Should filled-package compatibility be tested?
20. What is the typical MOQ for custom 100ml laminated tubes?
Develop Your Custom 100ml Laminated Tube
Send Xinfly Packaging your formula, 100ml fill target, preferred diameter, ABL/PBL requirement, closure, orifice, artwork, surface finish, filling method and order quantity. Our team can help evaluate the complete packaging specification before sampling and mass production.