A fast-growing skincare brand preparing to launch a new SPF50 sunscreen product approached Xinfly Packaging for a custom tube solution. The brand needed packaging that could protect sensitive sunscreen ingredients, support sustainability goals, and deliver a premium appearance on retail shelves.
Create a premium custom sunscreen tube that combines PCR sustainability, EVOH barrier protection, attractive shelf appeal, and efficient production lead times.
Client Requirements
| Requirement | Details |
|---|---|
| Product Type | SPF50 Sunscreen |
| Market | North America |
| Capacity | 50ml |
| MOQ | 10,000 pcs |
| Material | PCR + EVOH Structure |
| Decoration | Matte Finish + Silk Screen Printing |
| Closure | Flip Top Cap |
Project Challenges
Protecting SPF Ingredients
Sunscreen formulations contain active ingredients that require strong oxygen barrier protection to maintain stability and performance.
Sustainability Goals
The brand wanted to reduce virgin plastic usage while maintaining the quality expected from premium skincare packaging.
Premium Shelf Appearance
The packaging needed to communicate a clean, modern, and high-end image in a highly competitive sunscreen market.
Fast Product Launch
The customer needed production completed within a tight launch schedule to meet seasonal demand.
Our Packaging Solution
| Specification | Solution |
|---|---|
| Tube Diameter | 35mm |
| Capacity | 50ml |
| Tube Material | PCR + EVOH Barrier Tube |
| Tube Structure | Multi-Layer Laminate Tube |
| Decoration | Matte Finish |
| Printing | Silk Screen Printing |
| Cap Style | Flip Top Cap |
| Color | Custom Pantone Match |
Why We Chose PCR + EVOH Tubes
PCR Material Benefits
- Reduced virgin plastic consumption
- Supports sustainability initiatives
- Suitable for beauty and personal care packaging
- Excellent branding and printing compatibility
EVOH Barrier Benefits
- Excellent oxygen barrier performance
- Enhanced product stability
- Improved shelf-life protection
- Ideal for sunscreen and active skincare formulations
Decoration & Branding
Matte Finish
A smooth matte surface provides a sophisticated premium appearance while reducing glare and fingerprints.
Silk Screen Printing
High-definition printing ensured sharp branding, consistent colors, and excellent visual impact.
Production Process
- Artwork Review & Engineering Evaluation
- Custom Sample Development
- PCR Tube Extrusion Production
- Decoration & Printing Process
- Leak Testing & Quality Inspection
- Export Packaging & Shipment
Project Results
Enhanced Product Protection
The EVOH barrier structure improved oxygen resistance and helped maintain sunscreen formulation stability.
Improved Sustainability
PCR material reduced virgin plastic consumption and strengthened the brand’s environmental positioning.
Premium Shelf Impact
The matte finish created a modern and premium look that aligned with the brand’s image.
On-Time Launch
The project was completed within the planned production schedule, supporting a successful market launch.
Recommended Applications
- SPF50 Sunscreen Products
- Mineral Sunscreens
- Facial Sunscreens
- Body Sunscreens
- Daily UV Protection Products
- Active Skincare Formulations
Related Products
Looking for Custom Sunscreen Tubes?
Whether you're developing a mineral sunscreen, reef-safe SPF formula, travel-size sunscreen, or a premium skincare line, choosing the right tube packaging is critical to product stability, shelf appeal, and consumer experience.
At Xinfly Packaging, we help brands source custom PCR Sunscreen Tubes, EVOH Barrier Sunscreen Tubes, Matte & Soft-Touch Tubes, and fully customized OEM Sunscreen Packaging Solutions.
Our packaging engineers can recommend the most suitable tube structure based on your SPF formula, filling process, sustainability goals, barrier requirements and target market.
