Xinfly Packaging · 40ml Empty Laminated Tube Manufacturer

40ml Empty Laminated Tubes

40ml empty laminated tubes provide a versatile mid-size packaging format for skincare, sunscreen, face cream, BB & CC cream, foundation, hand cream, facial treatments, tinted moisturizer and other cosmetic products.

Xinfly Packaging manufactures custom 40ml ABL and PBL laminated tubes with multiple diameter, laminate structure, closure, orifice, printing and surface-finish options for beauty brands, OEM manufacturers and contract fillers.

40 ml ABL PBL Φ30 / Φ35 Skincare Sunscreen Cosmetics OEM / ODM
Capacity 40 ml
Diameter Direction Φ30 / Φ35 mm
Materials ABL / PBL
Typical MOQ 5,000 pcs
40ml empty laminated tubes ABL PBL cosmetic skincare packaging manufacturer
40ml Empty Laminated Tubes · ABL & PBL · Xinfly Packaging
15+ Years B2B Experience
200,000 Tubes / Day
60M+ Annual Capacity
40 ml Mid-Size Format
ABL + PBL Barrier Options
OEM / ODM Custom Packaging
40ml Laminated Packaging

What Is a 40ml Empty Laminated Tube?

A 40ml empty laminated tube is a finished squeeze-tube package manufactured from laminate web and supplied without formula inside. It can be customized for material structure, diameter, length, shoulder, closure, outlet, printing and filling-line requirements.

Mid-Size Capacity

40ml sits between compact 30ml packaging and larger 50ml formats, making it useful for many daily-use products.

ABL or PBL

Choose aluminum barrier or plastic barrier laminate according to formula and package requirements.

Empty for Filling

Tubes can be supplied open at the tail for downstream formula filling and final sealing.

OEM Customization

Customize tube proportions, closures, printing, surface appearance and dispensing system.

Why 40ml?

Why Choose a 40ml Laminated Tube?

40ml is useful when a brand wants more product volume and artwork area than a compact 30ml tube without moving into a substantially larger package.

Daily-Use Capacity

Useful for products applied regularly to the face, hands or targeted body areas.

Portable Format

Still compact enough for travel kits, beauty bags and premium skincare sets.

More Artwork Area

Provides useful space for branding, directions, claims and product information.

Cross-Category Use

Suitable for skincare, sun care, complexion makeup and personal care.

40ml Specifications

40ml Empty Laminated Tube Specifications

40ml is the nominal fill target, not a universal finished dimension. The complete tube specification should be developed around product, formula and filling.

SpecificationTypical DirectionEngineering Focus
Capacity40 mlConfirm actual fill target and headspace.
DiameterΦ30 / Φ35 mm directionChanges tube length, squeeze feel and artwork area.
MaterialABL / PBLSelect according to formula and barrier requirement.
ClosureScrew / flip-top / stand-up / nozzle / premiumMatch formula, outlet and consumer usage.
Orifice1.5 / 3 / 5 mm referenceMatch viscosity and target dispensing amount.
DecorationOffset / silk screen / hot stampApprove artwork on finished converted tubes.
SurfaceMatte / glossy / selected soft-touchCoordinate appearance and print adhesion.
SupplyEmpty / open-tailConfirm filling and tail-sealing requirements.
Tube Geometry

Φ30 vs Φ35 for 40ml Laminated Tubes

40ml × Φ30 mm

A Φ30 mm direction generally creates a slimmer, longer package. This format can suit premium facial care, BB/CC cream, foundation, sunscreen and treatment products requiring a more elegant profile.

  • Slender visual proportion
  • Compact frontal width
  • Suitable for cosmetic-oriented designs
  • Useful for precision dispensing concepts

40ml × Φ35 mm

A Φ35 mm direction generally creates a wider, shorter tube with more front-facing artwork area and a more substantial skincare presentation.

  • Wider branding area
  • Shorter package direction
  • Useful for creams and sunscreen
  • Good daily-use skincare positioning
Do not choose diameter from capacity alone: check the filling machine, closure dimensions, carton size, finished tube length, artwork area and desired squeeze behavior before approval.
ABL vs PBL

Material Options for 40ml Laminated Tubes

40ml ABL Tubes

Aluminum Barrier Laminate incorporates aluminum foil as a functional barrier layer and provides an opaque laminated tube structure.

  • White or silver appearance
  • 12 μm / 20 μm aluminum foil options
  • 220 / 250 / 275 / 310 / 350 / 360 / 390 μm total thickness
  • Opaque packaging direction
  • Useful for selected sensitive formulations
Explore Empty ABL Tubes →

40ml PBL Tubes

Plastic Barrier Laminate can incorporate EVOH as a functional barrier layer while retaining a plastic laminate tube construction.

  • White or transparent options
  • 8 μm / 15 μm EVOH options
  • 310 / 330 / 350 / 370 / 390 / 400 μm total thickness
  • Transparent design possibilities
  • Suitable for many cosmetic applications
Explore Empty PBL Tubes →
Material selection principle: do not specify ABL or PBL only because the tube is 40ml. Start with the formula, barrier target, opacity, appearance, compatibility and intended shelf conditions.
Application Scenarios

12 Applications for 40ml Empty Laminated Tubes

40ml laminated tubes can serve multiple beauty and personal-care categories. The same nominal capacity may require a completely different material, outlet, closure and tube geometry depending on the formula.

Facial Skincare

1. Face Cream

Suitable for moisturizing cream, nourishing cream, day cream, night cream and premium facial treatments.

Suggested: Φ30–35 · Screw / Premium Cap Face Cream Tubes →
Sun Care

2. Face Sunscreen

40ml provides a useful retail format for daily face SPF, mineral sunscreen, chemical sunscreen and tinted SPF.

Suggested: ABL / PBL · Controlled Outlet Sunscreen Tubes →
Complexion Makeup

3. BB Cream

Useful for daily BB cream and skincare-makeup hybrids where brands want more capacity than 30ml.

Suggested: Φ30–35 · Precision Outlet 40ml BB Cream Tubes →
Complexion Makeup

4. CC Cream

Suitable for color-correcting cream, tone-adjusting formulas and multifunction complexion products.

Suggested: PBL / ABL · Screw Cap
Makeup

5. Foundation

40ml can support daily foundation, tinted foundation and hybrid skincare-foundation products.

Suggested: Controlled Outlet / Pump Direction
Hybrid Beauty

6. Tinted Moisturizer

A strong application for products positioned between facial moisturizer and complexion makeup.

Suggested: Φ30–35 · Premium Decoration
Hand Care

7. Hand Cream

Useful for premium hand cream, repair cream, travel hand care and gift-set products.

Suggested: Screw / Flip-Top Hand Cream Tubes →
Active Skincare

8. Retinol Cream

Can be developed for retinol and anti-aging products after evaluating formula sensitivity and package compatibility.

Suggested: Opaque Barrier Direction
Active Skincare

9. Vitamin C Cream

Suitable for selected Vitamin C cream and treatment products after reviewing the actual derivative, formula and light sensitivity.

Suggested: Formula-Based Barrier Selection
Targeted Treatment

10. Acne & Spot Treatment

40ml can work for larger treatment creams, blemish-care products and targeted facial formulas.

Suggested: Precision Nozzle / Small Orifice
Cleansing

11. Travel Facial Cleanser

Useful for travel cleanser, cleansing cream, starter skincare sets and premium trial formats.

Suggested: Φ30–35 · Flip-Top Cleanser Tubes →
Treatment

12. Face Mask & Treatment Cream

Suitable for wash-off masks, treatment creams, sleeping treatments and multi-use facial products.

Suggested: Wider Outlet for Thick Formula
Where 40ml Works Best

40ml Tube Packaging by Usage Scenario

Capacity selection should consider not only formula volume, but also where the product will be sold, how frequently it will be used and how the consumer will carry it.

RETAIL

Daily Retail Skincare

40ml provides enough volume for many face creams, treatments and premium daily-use products while remaining compact on the retail shelf.

TRAVEL

Travel & Portable Care

A useful capacity for travel skincare, facial cleanser, sunscreen and hand cream without moving to a very small sample format.

PREMIUM

Prestige Beauty

Combine a 40ml laminate tube with matte finishes, hot stamping, premium closures or metallic design elements for prestige positioning.

HYBRID

Skincare + Makeup

40ml works particularly well for tinted moisturizer, BB cream, CC cream and skincare-foundation hybrids used more frequently than traditional foundation.

SPF

Daily Face Sun Care

Face SPF, tinted sunscreen and daily UV-care products can use 40ml when the formula and barrier system are properly matched.

GIFT SET

Beauty Sets & Kits

40ml can provide a substantial but compact format for seasonal gift sets, skincare routines, travel kits and promotional collections.

Capacity Selection

30ml vs 40ml vs 50ml Laminated Tubes

The best capacity depends on usage frequency, formula value, application area, retail positioning and desired package proportions.

CapacityPackaging PositionTypical ApplicationsBuyer Consideration
30 mlCompactBB cream, foundation, treatment, face creamPortability and controlled product quantity
40 mlBalanced mid-sizeFace cream, sunscreen, BB/CC, hand cream, tinted moisturizerBalance between portability and daily-use volume
50 mlStandard skincare directionMoisturizer, sunscreen, cleanser, hand cream, treatmentHigher volume and larger branding area
40ml is not automatically better than 30ml or 50ml. The right capacity should reflect product dosage, frequency of use, retail price, target market, formula value and desired consumer experience.
Formula Engineering

Match the 40ml Tube to the Formula

Formula TypePackaging FocusClosure / Outlet DirectionValidation Priority
Light Facial CreamSqueeze feel & daily usabilitySmall-medium outletDispensing & compatibility
Thick CreamLow dispensing resistanceMedium-large outletSqueeze force & tail seal
SunscreenBarrier & formula compatibilityControlled outletFilled aging & heat storage
BB / CC CreamControlled dosage & appearancePrecision outletFlow & artwork appearance
FoundationClean dispensing & shade programNozzle / pump directionDosage & formula interaction
Active TreatmentFormula protectionPrecision dispensingCompatibility & shelf stability
Closure & Dispensing

Closure Options for 40ml Laminated Tubes

Screw Cap

Compact and versatile for face cream, BB cream and treatment products.

Flip-Top Cap

Convenient for hand cream, cleanser, sunscreen and frequent-use products.

Stand-Up Cap

Supports cap-down storage and strong retail shelf presentation.

Nozzle Closure

Suitable for controlled dispensing and selected treatment formulas.

Acrylic Cap

Premium cosmetic appearance for prestige skincare and makeup.

Custom Color Cap

Match the closure with Pantone, tube artwork or SKU color coding.

Precision Orifice

Typical 1.5, 3 or 5 mm directions can be evaluated according to viscosity.

Pump Direction

Selected premium projects can evaluate pump-tube systems where appropriate.

Decoration

Custom Printing for 40ml Laminated Tubes

40ml provides useful decoration space for branding, product claims, shade names, SPF information, usage directions and regulatory content.

Offset Printing

Multi-color artwork for scalable cosmetic packaging.

Silk Screen

Strong spot colors for logos and premium details.

Hot Stamping

Metallic accents for prestige packaging.

Pantone Matching

Coordinate packaging colors with brand identity.

Matte Finish

Low-gloss modern appearance for skincare brands.

Glossy Finish

Bright appearance for colorful beauty packaging.

Soft-Touch Direction

Selected tactile finish for premium projects.

Physical Proof

Approve artwork on the actual converted tube.

Filling & Sealing

40ml Tubes Must Match the Filling Line

A tube can look correct on a drawing but still create problems during filling if diameter, finished length, eye-mark position or tail-seal area does not match the customer's equipment.

Open Tail Supply

Empty tubes can be supplied ready for downstream product filling.

Finished Length

Confirm tube length according to diameter, fill and sealing allowance.

Eye Mark

Coordinate print orientation with automatic filling equipment.

Tail Seal Area

Keep critical artwork away from the final heat-sealed tail zone.

For laminated tubes: filled-package testing should also consider side-seam strength, internal pressure, formula interaction, transport heat and carton compression.
Procurement Problems

8 Common Problems When Buying 40ml Laminated Tubes

01
Buyer Problem

Only “40ml” Is Specified

Capacity alone does not define the finished tube.

Engineer Solution

Define Complete Geometry

Confirm diameter, length, shoulder, headspace and closure.

02
Buyer Problem

Wrong Material Selection

ABL or PBL is chosen before reviewing the formula.

Engineer Solution

Start with Formula Requirements

Define barrier, opacity and compatibility before laminate selection.

03
Buyer Problem

Wrong Diameter

The tube is too long, wide or incompatible with equipment.

Engineer Solution

Compare Φ30 & Φ35

Review proportions, artwork, carton and filling-line requirements.

04
Buyer Problem

Poor Product Flow

The outlet does not match formula viscosity.

Engineer Solution

Optimize the Orifice

Evaluate viscosity, dosage, squeeze force and outlet cleanliness.

05
Buyer Problem

Cap Leakage

Closure and tube are evaluated independently.

Engineer Solution

Validate the Complete System

Check thread, plug, shoulder, outlet and transport performance.

06
Buyer Problem

Artwork Looks Different

Flat artwork does not perfectly represent a formed tube.

Engineer Solution

Approve Physical Samples

Check actual color, seam position and visual balance.

07
Buyer Problem

Filling-Line Mismatch

Finished tube dimensions do not fit downstream equipment.

Engineer Solution

Review Filling Parameters

Confirm diameter, length, eye mark and sealing conditions.

08
Buyer Problem

Empty Sample Passes, Filled Tube Fails

Formula and storage conditions create new package stresses.

Engineer Solution

Run Filled-Package Tests

Evaluate compatibility, heat storage, leakage and package stability.

Xinfly Packaging Engineering

How We Develop a 40ml Laminated Tube

Our engineering workflow connects the formula with material, tube dimensions, dispensing, decoration and downstream filling.

1

Application Review

Define skincare, sunscreen, makeup, hand care or treatment application.

2

Formula Review

Review viscosity, sensitivity, chemistry and shelf requirements.

3

Laminate Selection

Evaluate ABL or PBL according to package performance requirements.

4

40ml Geometry

Define Φ30/Φ35, length, shoulder and headspace.

5

Closure & Decoration

Select outlet, cap, printing, finish and artwork layout.

6

Package Validation

Review filling, sealing, compatibility and storage.

OEM Manufacturing

40ml Laminated Tube Manufacturing Process

1 Laminate ABL / PBL
2 Printing Custom artwork
3 Tube Body Forming & seam
4 Heading Shoulder forming
5 Closure Cap assembly
6 QC Ready for filling
40ml Tube Manufacturer

Why Choose Xinfly Packaging?

15+ Years Experience

B2B experience in cosmetic and personal-care tube packaging.

200,000 Tubes / Day

Scalable manufacturing for OEM and international brands.

60M+ Annual Capacity

Production capability for repeat and bulk packaging programs.

ABL & PBL

Multiple laminate structures for different formula requirements.

Custom Decoration

Printing, hot stamping, colors and surface-finish customization.

Engineering Support

Material, dimensions, closure, orifice and filling support.

40ml Tube RFQ

Information Needed for a 40ml Laminated Tube Quote

Send Your 40ml Tube Requirements

Providing complete project information helps us evaluate the correct laminate, geometry, closure and decoration.

01. Product / formula type
02. Target fill: 40 ml
03. Formula viscosity
04. Barrier requirements
05. Φ30 / Φ35 preference
06. ABL / PBL preference
07. Closure style
08. Orifice requirement
09. Artwork / Pantone
10. Surface finish
11. Filling / sealing method
12. Order quantity / SKUs
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FAQ

40ml Empty Laminated Tubes FAQ

1. What is a 40ml empty laminated tube?
It is a finished laminated squeeze tube designed around a 40ml fill target and supplied empty for downstream filling and tail sealing.
2. What products can use 40ml laminated tubes?
Applications can include face cream, sunscreen, BB cream, CC cream, foundation, tinted moisturizer, hand cream, active skincare, facial treatments and travel cleanser.
3. What materials are available?
ABL and PBL are available. The appropriate laminate should be selected according to the actual formula, barrier target, appearance and compatibility requirements.
4. What diameter is suitable for 40ml?
Φ30 mm and Φ35 mm are useful project directions. Final dimensions depend on the product, closure, headspace and filling requirements.
5. Is Φ30 or Φ35 better?
Neither is universally better. Φ30 generally creates a slimmer tube, while Φ35 generally creates a wider and shorter package.
6. Can 40ml tubes be used for face cream?
Yes. 40ml can be suitable for moisturizing cream, day cream, night cream and selected facial treatments.
7. Can 40ml tubes be used for sunscreen?
Yes. They can be developed for face sunscreen, tinted SPF and other sun-care products after formula and compatibility evaluation.
8. Can 40ml tubes be used for BB or CC cream?
Yes. 40ml is useful for daily-use BB cream, CC cream and skincare-makeup hybrid products.
9. Can 40ml laminated tubes be used for foundation?
Yes. They can be evaluated for daily foundation, tinted foundation and hybrid complexion products.
10. Can 40ml tubes be used for hand cream?
Yes. 40ml is a compact hand-care format suitable for retail, travel and gift-set packaging.
11. Which is better for 40ml tubes, ABL or PBL?
Neither is automatically better. Selection depends on the formula, barrier target, opacity, appearance, compatibility and package requirements.
12. What cap styles are available?
Options can include screw caps, flip-top caps, stand-up caps, nozzle closures, acrylic-style closures and custom-color caps.
13. What orifice sizes are available?
1.5 mm, 3 mm and 5 mm are common reference directions. Final selection should be based on formula viscosity and required dispensing behavior.
14. Can 40ml tubes be custom printed?
Yes. Decoration can include offset printing, silk screen, hot stamping, custom colors and selected surface finishes.
15. Can you produce matte or soft-touch tubes?
Matte, glossy and selected tactile finish directions can be evaluated according to the laminate, printing process and project requirements.
16. Are the tubes supplied open at the tail?
Empty laminated tubes can be supplied with the tail open for downstream formula filling and sealing.
17. Does every 40ml tube have the same length?
No. Finished length changes according to diameter, shoulder geometry, closure, headspace and actual fill.
18. Should the filling line be checked before ordering?
Yes. Diameter, finished length, eye-mark position and tail-sealing requirements should be coordinated with the filling equipment.
19. Should filled-package compatibility be tested?
Yes. Testing with the actual formula is recommended to evaluate package compatibility, leakage, storage stability and dispensing performance.
20. What is the typical MOQ?
A typical customized project starts around 5,000 pieces, depending on material, closure, printing, finish, SKU count and project requirements.

Develop Your Custom 40ml Laminated Tube

Send Xinfly Packaging your product type, formula, 40ml fill target, Φ30 or Φ35 preference, ABL/PBL requirement, closure, orifice, artwork, surface finish, filling method and order quantity. Our team can evaluate the complete tube specification before sampling and mass production.