40ml Empty Laminated Tubes
40ml empty laminated tubes provide a versatile mid-size packaging format for skincare, sunscreen, face cream, BB & CC cream, foundation, hand cream, facial treatments, tinted moisturizer and other cosmetic products.
Xinfly Packaging manufactures custom 40ml ABL and PBL laminated tubes with multiple diameter, laminate structure, closure, orifice, printing and surface-finish options for beauty brands, OEM manufacturers and contract fillers.

What Is a 40ml Empty Laminated Tube?
A 40ml empty laminated tube is a finished squeeze-tube package manufactured from laminate web and supplied without formula inside. It can be customized for material structure, diameter, length, shoulder, closure, outlet, printing and filling-line requirements.
Mid-Size Capacity
40ml sits between compact 30ml packaging and larger 50ml formats, making it useful for many daily-use products.
ABL or PBL
Choose aluminum barrier or plastic barrier laminate according to formula and package requirements.
Empty for Filling
Tubes can be supplied open at the tail for downstream formula filling and final sealing.
OEM Customization
Customize tube proportions, closures, printing, surface appearance and dispensing system.
Why Choose a 40ml Laminated Tube?
40ml is useful when a brand wants more product volume and artwork area than a compact 30ml tube without moving into a substantially larger package.
Daily-Use Capacity
Useful for products applied regularly to the face, hands or targeted body areas.
Portable Format
Still compact enough for travel kits, beauty bags and premium skincare sets.
More Artwork Area
Provides useful space for branding, directions, claims and product information.
Cross-Category Use
Suitable for skincare, sun care, complexion makeup and personal care.
40ml Empty Laminated Tube Specifications
40ml is the nominal fill target, not a universal finished dimension. The complete tube specification should be developed around product, formula and filling.
| Specification | Typical Direction | Engineering Focus |
|---|---|---|
| Capacity | 40 ml | Confirm actual fill target and headspace. |
| Diameter | Φ30 / Φ35 mm direction | Changes tube length, squeeze feel and artwork area. |
| Material | ABL / PBL | Select according to formula and barrier requirement. |
| Closure | Screw / flip-top / stand-up / nozzle / premium | Match formula, outlet and consumer usage. |
| Orifice | 1.5 / 3 / 5 mm reference | Match viscosity and target dispensing amount. |
| Decoration | Offset / silk screen / hot stamp | Approve artwork on finished converted tubes. |
| Surface | Matte / glossy / selected soft-touch | Coordinate appearance and print adhesion. |
| Supply | Empty / open-tail | Confirm filling and tail-sealing requirements. |
Φ30 vs Φ35 for 40ml Laminated Tubes
40ml × Φ30 mm
A Φ30 mm direction generally creates a slimmer, longer package. This format can suit premium facial care, BB/CC cream, foundation, sunscreen and treatment products requiring a more elegant profile.
- Slender visual proportion
- Compact frontal width
- Suitable for cosmetic-oriented designs
- Useful for precision dispensing concepts
40ml × Φ35 mm
A Φ35 mm direction generally creates a wider, shorter tube with more front-facing artwork area and a more substantial skincare presentation.
- Wider branding area
- Shorter package direction
- Useful for creams and sunscreen
- Good daily-use skincare positioning
Material Options for 40ml Laminated Tubes
40ml ABL Tubes
Aluminum Barrier Laminate incorporates aluminum foil as a functional barrier layer and provides an opaque laminated tube structure.
- White or silver appearance
- 12 μm / 20 μm aluminum foil options
- 220 / 250 / 275 / 310 / 350 / 360 / 390 μm total thickness
- Opaque packaging direction
- Useful for selected sensitive formulations
40ml PBL Tubes
Plastic Barrier Laminate can incorporate EVOH as a functional barrier layer while retaining a plastic laminate tube construction.
- White or transparent options
- 8 μm / 15 μm EVOH options
- 310 / 330 / 350 / 370 / 390 / 400 μm total thickness
- Transparent design possibilities
- Suitable for many cosmetic applications
12 Applications for 40ml Empty Laminated Tubes
40ml laminated tubes can serve multiple beauty and personal-care categories. The same nominal capacity may require a completely different material, outlet, closure and tube geometry depending on the formula.
1. Face Cream
Suitable for moisturizing cream, nourishing cream, day cream, night cream and premium facial treatments.
Suggested: Φ30–35 · Screw / Premium Cap Face Cream Tubes →2. Face Sunscreen
40ml provides a useful retail format for daily face SPF, mineral sunscreen, chemical sunscreen and tinted SPF.
Suggested: ABL / PBL · Controlled Outlet Sunscreen Tubes →3. BB Cream
Useful for daily BB cream and skincare-makeup hybrids where brands want more capacity than 30ml.
Suggested: Φ30–35 · Precision Outlet 40ml BB Cream Tubes →4. CC Cream
Suitable for color-correcting cream, tone-adjusting formulas and multifunction complexion products.
Suggested: PBL / ABL · Screw Cap5. Foundation
40ml can support daily foundation, tinted foundation and hybrid skincare-foundation products.
Suggested: Controlled Outlet / Pump Direction6. Tinted Moisturizer
A strong application for products positioned between facial moisturizer and complexion makeup.
Suggested: Φ30–35 · Premium Decoration7. Hand Cream
Useful for premium hand cream, repair cream, travel hand care and gift-set products.
Suggested: Screw / Flip-Top Hand Cream Tubes →8. Retinol Cream
Can be developed for retinol and anti-aging products after evaluating formula sensitivity and package compatibility.
Suggested: Opaque Barrier Direction9. Vitamin C Cream
Suitable for selected Vitamin C cream and treatment products after reviewing the actual derivative, formula and light sensitivity.
Suggested: Formula-Based Barrier Selection10. Acne & Spot Treatment
40ml can work for larger treatment creams, blemish-care products and targeted facial formulas.
Suggested: Precision Nozzle / Small Orifice11. Travel Facial Cleanser
Useful for travel cleanser, cleansing cream, starter skincare sets and premium trial formats.
Suggested: Φ30–35 · Flip-Top Cleanser Tubes →12. Face Mask & Treatment Cream
Suitable for wash-off masks, treatment creams, sleeping treatments and multi-use facial products.
Suggested: Wider Outlet for Thick Formula40ml Tube Packaging by Usage Scenario
Capacity selection should consider not only formula volume, but also where the product will be sold, how frequently it will be used and how the consumer will carry it.
Daily Retail Skincare
40ml provides enough volume for many face creams, treatments and premium daily-use products while remaining compact on the retail shelf.
Travel & Portable Care
A useful capacity for travel skincare, facial cleanser, sunscreen and hand cream without moving to a very small sample format.
Prestige Beauty
Combine a 40ml laminate tube with matte finishes, hot stamping, premium closures or metallic design elements for prestige positioning.
Skincare + Makeup
40ml works particularly well for tinted moisturizer, BB cream, CC cream and skincare-foundation hybrids used more frequently than traditional foundation.
Daily Face Sun Care
Face SPF, tinted sunscreen and daily UV-care products can use 40ml when the formula and barrier system are properly matched.
Beauty Sets & Kits
40ml can provide a substantial but compact format for seasonal gift sets, skincare routines, travel kits and promotional collections.
30ml vs 40ml vs 50ml Laminated Tubes
The best capacity depends on usage frequency, formula value, application area, retail positioning and desired package proportions.
| Capacity | Packaging Position | Typical Applications | Buyer Consideration |
|---|---|---|---|
| 30 ml | Compact | BB cream, foundation, treatment, face cream | Portability and controlled product quantity |
| 40 ml | Balanced mid-size | Face cream, sunscreen, BB/CC, hand cream, tinted moisturizer | Balance between portability and daily-use volume |
| 50 ml | Standard skincare direction | Moisturizer, sunscreen, cleanser, hand cream, treatment | Higher volume and larger branding area |
Match the 40ml Tube to the Formula
| Formula Type | Packaging Focus | Closure / Outlet Direction | Validation Priority |
|---|---|---|---|
| Light Facial Cream | Squeeze feel & daily usability | Small-medium outlet | Dispensing & compatibility |
| Thick Cream | Low dispensing resistance | Medium-large outlet | Squeeze force & tail seal |
| Sunscreen | Barrier & formula compatibility | Controlled outlet | Filled aging & heat storage |
| BB / CC Cream | Controlled dosage & appearance | Precision outlet | Flow & artwork appearance |
| Foundation | Clean dispensing & shade program | Nozzle / pump direction | Dosage & formula interaction |
| Active Treatment | Formula protection | Precision dispensing | Compatibility & shelf stability |
Closure Options for 40ml Laminated Tubes
Screw Cap
Compact and versatile for face cream, BB cream and treatment products.
Flip-Top Cap
Convenient for hand cream, cleanser, sunscreen and frequent-use products.
Stand-Up Cap
Supports cap-down storage and strong retail shelf presentation.
Nozzle Closure
Suitable for controlled dispensing and selected treatment formulas.
Acrylic Cap
Premium cosmetic appearance for prestige skincare and makeup.
Custom Color Cap
Match the closure with Pantone, tube artwork or SKU color coding.
Precision Orifice
Typical 1.5, 3 or 5 mm directions can be evaluated according to viscosity.
Pump Direction
Selected premium projects can evaluate pump-tube systems where appropriate.
Custom Printing for 40ml Laminated Tubes
40ml provides useful decoration space for branding, product claims, shade names, SPF information, usage directions and regulatory content.
Offset Printing
Multi-color artwork for scalable cosmetic packaging.
Silk Screen
Strong spot colors for logos and premium details.
Hot Stamping
Metallic accents for prestige packaging.
Pantone Matching
Coordinate packaging colors with brand identity.
Matte Finish
Low-gloss modern appearance for skincare brands.
Glossy Finish
Bright appearance for colorful beauty packaging.
Soft-Touch Direction
Selected tactile finish for premium projects.
Physical Proof
Approve artwork on the actual converted tube.
40ml Tubes Must Match the Filling Line
A tube can look correct on a drawing but still create problems during filling if diameter, finished length, eye-mark position or tail-seal area does not match the customer's equipment.
Open Tail Supply
Empty tubes can be supplied ready for downstream product filling.
Finished Length
Confirm tube length according to diameter, fill and sealing allowance.
Eye Mark
Coordinate print orientation with automatic filling equipment.
Tail Seal Area
Keep critical artwork away from the final heat-sealed tail zone.
8 Common Problems When Buying 40ml Laminated Tubes
Only “40ml” Is Specified
Capacity alone does not define the finished tube.
Define Complete Geometry
Confirm diameter, length, shoulder, headspace and closure.
Wrong Material Selection
ABL or PBL is chosen before reviewing the formula.
Start with Formula Requirements
Define barrier, opacity and compatibility before laminate selection.
Wrong Diameter
The tube is too long, wide or incompatible with equipment.
Compare Φ30 & Φ35
Review proportions, artwork, carton and filling-line requirements.
Poor Product Flow
The outlet does not match formula viscosity.
Optimize the Orifice
Evaluate viscosity, dosage, squeeze force and outlet cleanliness.
Cap Leakage
Closure and tube are evaluated independently.
Validate the Complete System
Check thread, plug, shoulder, outlet and transport performance.
Artwork Looks Different
Flat artwork does not perfectly represent a formed tube.
Approve Physical Samples
Check actual color, seam position and visual balance.
Filling-Line Mismatch
Finished tube dimensions do not fit downstream equipment.
Review Filling Parameters
Confirm diameter, length, eye mark and sealing conditions.
Empty Sample Passes, Filled Tube Fails
Formula and storage conditions create new package stresses.
Run Filled-Package Tests
Evaluate compatibility, heat storage, leakage and package stability.
How We Develop a 40ml Laminated Tube
Our engineering workflow connects the formula with material, tube dimensions, dispensing, decoration and downstream filling.
Application Review
Define skincare, sunscreen, makeup, hand care or treatment application.
Formula Review
Review viscosity, sensitivity, chemistry and shelf requirements.
Laminate Selection
Evaluate ABL or PBL according to package performance requirements.
40ml Geometry
Define Φ30/Φ35, length, shoulder and headspace.
Closure & Decoration
Select outlet, cap, printing, finish and artwork layout.
Package Validation
Review filling, sealing, compatibility and storage.
40ml Laminated Tube Manufacturing Process
Why Choose Xinfly Packaging?
15+ Years Experience
B2B experience in cosmetic and personal-care tube packaging.
200,000 Tubes / Day
Scalable manufacturing for OEM and international brands.
60M+ Annual Capacity
Production capability for repeat and bulk packaging programs.
ABL & PBL
Multiple laminate structures for different formula requirements.
Custom Decoration
Printing, hot stamping, colors and surface-finish customization.
Engineering Support
Material, dimensions, closure, orifice and filling support.
Information Needed for a 40ml Laminated Tube Quote
Send Your 40ml Tube Requirements
Providing complete project information helps us evaluate the correct laminate, geometry, closure and decoration.
Explore Related Laminated Tube Solutions
40ml Empty Laminated Tubes FAQ
1. What is a 40ml empty laminated tube?
2. What products can use 40ml laminated tubes?
3. What materials are available?
4. What diameter is suitable for 40ml?
5. Is Φ30 or Φ35 better?
6. Can 40ml tubes be used for face cream?
7. Can 40ml tubes be used for sunscreen?
8. Can 40ml tubes be used for BB or CC cream?
9. Can 40ml laminated tubes be used for foundation?
10. Can 40ml tubes be used for hand cream?
11. Which is better for 40ml tubes, ABL or PBL?
12. What cap styles are available?
13. What orifice sizes are available?
14. Can 40ml tubes be custom printed?
15. Can you produce matte or soft-touch tubes?
16. Are the tubes supplied open at the tail?
17. Does every 40ml tube have the same length?
18. Should the filling line be checked before ordering?
19. Should filled-package compatibility be tested?
20. What is the typical MOQ?
Develop Your Custom 40ml Laminated Tube
Send Xinfly Packaging your product type, formula, 40ml fill target, Φ30 or Φ35 preference, ABL/PBL requirement, closure, orifice, artwork, surface finish, filling method and order quantity. Our team can evaluate the complete tube specification before sampling and mass production.