Xinfly Packaging · Sun Care Tube Manufacturer

Laminate Tubes for Sun Care Products

Custom laminate tubes for sunscreen, facial SPF, mineral sun care, tinted sunscreen, sport SPF, kids and baby sunscreen, travel sunscreen and after-sun products. Xinfly Packaging manufactures ABL, PBL and EVOH tubes with custom dispensing systems, printing and finishes for professional sun care packaging.

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Sun Care Products SPF30 / SPF50+ Mineral / Chemical SPF ABL / PBL / EVOH MOQ from 5,000 pcs

Laminate tubes for sun care products and sunscreen packaging

15+ Years Tube Manufacturing

10,000+㎡ Production Facility

200,000+ Tubes Per Day

5,000 pcs Typical MOQ

7–10 Days Sample Development

25–40 Days Bulk Production

One Packaging Platform for Different Sun Care Formulas

Sun care is broader than conventional sunscreen. A modern sun-care range may include daily facial SPF, mineral sunscreen, tinted SPF, sport sunscreen, kids products, travel formats and soothing after-sun care.

Each formula can behave differently inside a tube. Viscosity, oils, UV filters, pigments, mineral particles and film-forming ingredients may affect compatibility, squeezing and dispensing.

Laminate tubes offer multiple barrier structures, capacities and closure options, making them suitable for building a consistent packaging family across different sun-care product categories.

Discuss Your Sun Care Range

Multiple Formula Types

Packaging options for mineral, chemical, hybrid, tinted and after-sun formulas.

5–250 ml Formats

Support for mini facial SPF through large family-size sun-care products.

Barrier Protection

ABL, PBL and EVOH structures support different formula-protection requirements.

Brand Consistency

Build one coordinated packaging family across multiple sun-care SKUs.

Sun Care Products Suitable for Laminate Tubes

Tube specifications should be adapted to each formula rather than using exactly the same dispensing system across every product in a sun-care range.

Facial Sunscreen

Daily SPF30, SPF50 and skincare UV protection.

Body Sunscreen

Larger tubes for full-body sun protection.

Mineral Sunscreen

Zinc oxide and titanium dioxide formulas.

Tinted Sunscreen

Iron oxide, mineral and complexion-enhancing SPF.

Sport Sunscreen

Outdoor and water-resistant sun-care products.

Kids Sunscreen

Portable family and children's sun care.

Travel Sunscreen

Mini and compact sunscreen tube formats.

After-Sun Care

Cooling gels, lotions and soothing skincare.

Laminate Tube Options for Sun Care Products

Material selection should be based on the finished formula, required barrier level, squeeze feel, decoration and market positioning.

High Barrier

ABL Sun Care Tubes

Aluminum Barrier Laminate provides excellent oxygen and light barrier properties for products requiring enhanced formula protection.

Excellent light barrier
Excellent oxygen barrier
Suitable for sensitive formulas
Multiple capacities available

Premium Appearance

PBL Sun Care Tubes

Plastic Barrier Laminate provides a smooth cosmetic surface with strong artwork reproduction for premium retail sun-care lines.

Good barrier properties
Excellent printing surface
Good squeeze recovery
Premium skincare appearance

Flexible Multilayer

EVOH Sun Care Tubes

EVOH multilayer structures combine strong oxygen barrier performance with flexible PE-based squeeze characteristics.

Strong oxygen barrier
Flexible squeeze feel
Good shape recovery
Suitable for daily-use sun care

How to Choose Laminate Tubes for Sun Care Products

Avoid specifying one packaging structure for an entire sun-care line before evaluating the formula characteristics of each individual SKU.

Classify the Formula

Identify whether the product is mineral, chemical, hybrid, tinted, gel or after-sun care.

Review Formula Sensitivity

Evaluate the required oxygen, light and moisture barrier before choosing the tube structure.

Measure Viscosity

Fluid SPF, mineral creams and after-sun gels require very different dispensing designs.

Select Capacity & Diameter

Match the package to facial, body, family, sport or travel application.

Select Closure & Orifice

Balance consumer convenience, leakage resistance and product-flow requirements.

Validate the Filled Package

Conduct compatibility, dispensing, leakage and filling-line tests before production.

Match the Tube to the Sun Care Formula

The application name alone is not enough. The actual formulation should guide the final packaging specification.

Sun Care Formula	Typical Packaging Challenge	Engineering Focus	Recommended Validation
Fluid Facial SPF	Over-dispensing	Precision opening	Dosage & leakage test
Zinc Oxide Sunscreen	High squeeze force	Tube softness + larger flow path	Filled dispensing test
Tinted Sunscreen	Pigment residue	Clean closure geometry	Repeated-use test
Sport Sunscreen	Outdoor handling / leakage	Secure closure	Heat & compression test
After-Sun Gel	Low viscosity / fast flow	Controlled opening	Flow and cap leakage test

Sun Care Tube Capacity Guide

Capacity should reflect application area, consumption frequency and consumer portability needs.

Capacity	Typical Use	Suggested Diameter	Product Positioning
10–20 ml	Sample / Mini Facial SPF	Φ19–22 mm	Trial / Travel
30 ml	Facial SPF / Travel Sunscreen	Φ22–30 mm	Premium Compact
40–50 ml	Daily Facial SPF	Φ30–35 mm	Main Retail Size
75–100 ml	Face & Body Sun Care	Φ35–40 mm	Personal Use
120–150 ml	Body / Sport / Kids SPF	Φ40–45 mm	Outdoor / Family
180–250 ml	Family Body Sunscreen / After-Sun	Φ45–50 mm	Large Volume

Closure & Orifice Selection for Sun Care Tubes

The closure and opening should be selected as part of the complete dispensing system—not as separate decorative components.

Precision

Screw Cap / Narrow Nozzle

Suitable for compact facial sunscreen, tinted SPF and fluid formulas requiring controlled output.

Premium cosmetic look
Controlled application
Good for 15–50 ml

Convenience

Flip-Top Cap

A practical option for body, sport, kids and daily sunscreen requiring frequent reapplication.

One-hand opening
Fast repeated use
Multiple orifice sizes

Large Format

Stand-Up Cap

Suitable for body sunscreen and larger sun-care tubes where stable shelf presentation and evacuation are important.

Stable standing format
Suitable for larger capacities
Convenient product evacuation

Xinfly Engineering Advice

Engineer Recommendations for Sun Care Packaging

A sun-care range may use the same visual identity, but every SKU does not necessarily need the same tube structure, softness or dispensing opening.

Our recommendation is to standardize the visible design where possible while engineering each tube around the actual formula.

Ask an Engineer

1. Standardize branding—not blindly the technical structure.

You can maintain the same cap color, artwork style and tube family while adjusting barrier structure and orifice to different formulas.

2. Test mineral sunscreen separately from fluid SPF.

A tube that works perfectly for a lightweight facial sunscreen may be too rigid or restrictive for thick zinc oxide cream.

3. Evaluate tinted products for residue and staining.

Pigments can make cap contamination highly visible. Repeated-use testing should be included.

4. Validate travel and sport products under compression.

Outdoor products may experience bag pressure, elevated temperatures and frequent movement.

5. Do not overlook after-sun products.

Cooling lotions and gels may flow faster than sunscreen and therefore require smaller or more controlled openings.

6. Approve the tube on the actual filling line.

Tube dimensions, fill level, headspace, eye mark and sealing settings should be validated before full-scale production.

Common Sun Care Packaging Problems

A packaging system that performs well for one SKU may create problems when copied across a complete sun-care range.

Risk 01

Same Orifice for Every Formula

Fluid SPF may dispense too quickly while thick mineral sunscreen becomes difficult to squeeze.

Risk 02

Barrier Structure Chosen Only by Price

Formula sensitivity should be evaluated before choosing the lowest-cost material structure.

Risk 03

Cap Leakage During Outdoor Use

Heat, movement and compression can expose weaknesses in closure fit and product flow control.

Risk 04

Mineral Formula Is Too Hard to Squeeze

Tube wall stiffness and restrictive flow paths may cause poor product evacuation.

Risk 05

Tinted SPF Makes the Cap Look Dirty

Pigmented residue can accumulate around the opening if closure geometry is poorly matched.

Risk 06

Tail Seal Contamination

Product inside the sealing zone can reduce seal quality and increase transport leakage risk.

Sun Care Packaging Buyer Checklist

For a multi-SKU sun-care project, provide specifications for each formula instead of sending one general packaging request.

✓

Product Type

Facial SPF, mineral, tinted, sport, kids, after-sun or other.

✓

Formula Viscosity

Provide viscosity or actual formula samples where possible.

✓

Capacity

Specify the target volume for each SKU.

✓

Barrier Requirement

ABL, PBL, EVOH or request engineering advice.

✓

Closure

Screw, flip-top, stand-up or precision nozzle.

✓

Orifice

1.5 mm, 3 mm, 5 mm or formula-based recommendation.

✓

Decoration

Artwork, Pantone colors, matte, soft touch and metallic effects.

✓

Filling Equipment

Provide filling and sealing-line requirements.

Why Choose Xinfly Packaging for Sun Care Tubes

One manufacturing partner for multiple sunscreen and sun-care tube formats across your product range.

Multiple Barrier Structures

ABL, PBL and EVOH options for different formula requirements.

Wide Size Range

Mini facial formats through large family body sunscreen tubes.

Formula-Based Engineering

Tube flexibility and dispensing can be matched to formula behavior.

Coordinated Product Lines

Develop consistent visual packaging across multiple sun-care SKUs.

Custom Decoration

Offset, CMYK, silk screen, matte, soft touch and hot stamping.

OEM & ODM Support

Support for brands, private labels and contract manufacturers.

Explore Sun Care Packaging by Application

Use these dedicated pages for more detailed formula and packaging recommendations.

Mineral Sunscreen Tubes

Packaging solutions for zinc oxide and titanium dioxide sunscreen formulas.

View Mineral Sunscreen

Tinted Sunscreen Tubes

Packaging for tinted SPF, iron oxide and BB/CC sun-care formulas.

View Tinted Sunscreen

Travel Sunscreen Tubes

Compact sunscreen packaging for travel, portable SPF and mini sun care.

View Travel Sunscreen

Face Sunscreen Tubes

Premium tube packaging for daily facial SPF and skincare sunscreen.

View Face Sunscreen

Sport Sunscreen Tubes

Packaging for outdoor, beach and active-use sunscreen products.

View Sport Sunscreen

30ml Sunscreen Tubes

Compact capacity-specific packaging for facial and travel sunscreen.

View 30ml Tubes

Sun Care Laminate Tube FAQ

Common questions from brands developing sunscreen and complete sun-care product ranges.

What sun care products can be packed in laminate tubes?

Laminate tubes can be considered for facial sunscreen, body sunscreen, mineral SPF, tinted sunscreen, sport SPF, kids sunscreen, travel sunscreen and some after-sun products.

Which laminate structure is best for sun care products?

ABL, PBL and EVOH offer different barrier and squeeze characteristics. Selection should be based on the actual formula and required packaging performance.

Can one tube structure be used for an entire sun care range?

Sometimes, but not always. Different formulas may require different barrier levels, tube softness or dispensing openings. Each SKU should be evaluated individually.

Can laminate tubes be used for zinc oxide sunscreen?

Yes. Thick zinc oxide formulas may require softer tubes, larger flow paths and formula-specific dispensing tests.

Can laminate tubes be used for tinted sunscreen?

Yes. Pigmented tinted SPF should be evaluated for viscosity, cap residue and compatibility with the complete formula.

What capacities are available for sun care tubes?

Xinfly Packaging can support approximately 5 ml to 250 ml, depending on diameter, tube structure and closure requirements.

What closure is best for sunscreen tubes?

Screw caps, flip-top caps, stand-up caps and precision nozzles can all be used depending on capacity, viscosity and intended consumer use.

What orifice sizes are available?

Common options include approximately 1.5 mm, 3 mm and 5 mm, with custom openings available for specific formulation requirements.

Are laminate tubes suitable for after-sun products?

They can be suitable for after-sun lotions, creams and some gels. Lower-viscosity products may require smaller or more controlled dispensing openings.

Should every sun care formula be compatibility tested?

Yes. Final package suitability should be evaluated with the actual finished formula before mass production.

What is the MOQ for custom sun care tubes?

A typical customized project starts from approximately 5,000 pieces depending on tube size, material, closure and decoration requirements.

Can multiple sun care SKUs use coordinated packaging?

Yes. Tube colors, cap colors, artwork and decoration can be coordinated across a product family while technical specifications are adjusted for each formula where required.

Develop a Complete Sun Care Tube Packaging Range

Send Xinfly Packaging your product list, formula types, viscosities, capacities, preferred materials, closures, artwork and estimated quantities. Our team can help develop coordinated ABL, PBL and EVOH packaging across your sun-care product range.

Request a Custom Quote Email Xinfly Packaging