Xinfly Packaging · Facial Cleanser Tube Manufacturer

Laminate Tubes for Facial Cleanser

Custom laminate tubes for facial cleansers, face wash gels, cream cleansers, foaming cleansers and active cleansing skincare. Xinfly Packaging manufactures ABL, PBL and EVOH laminate tubes, as well as flexible PE structures, with custom sizes, flip-top caps, dispensing openings and premium decoration.

Facial Cleanser 30–200 ml ABL / PBL / EVOH Flip-Top Options MOQ from 5,000 pcs
Laminate tubes for facial cleanser and face wash packaging
15+ Years Tube Manufacturing
10,000+㎡ Production Facility
200,000+ Tubes Per Day
5,000 pcs Typical MOQ
7–10 Days Sample Development
25–40 Days Bulk Production

Flexible Tube Packaging for Facial Cleansers

Facial cleansers range from thin cleansing gels to rich cream cleansers and foaming formulas. A successful tube should balance squeeze softness, opening diameter, closure security, barrier performance and filling-line compatibility.

Easy Squeezing

Flexible tube structures provide comfortable daily dispensing for cleansers.

Leakage Control

Closure fit and opening diameter can be optimized for lower-viscosity face wash formulas.

Barrier Options

ABL, PBL and EVOH structures are available where the finished cleanser requires additional protection.

Retail Decoration

Matte, glossy, soft touch, silk screen and hot stamping support custom branding.

Facial Cleansing Products Suitable for Tubes

Custom squeeze tubes can be developed for multiple cleanser textures and skincare positioning.

Facial Cleanser

Everyday face cleansing products.

Face Wash Gel

Controlled dispensing for gel textures.

Cream Cleanser

Soft tube packaging for richer formulas.

Foaming Cleanser

Custom tube formats for foam-generating cleansers.

Acne Cleanser

Packaging for blemish-prone skincare ranges.

Brightening Cleanser

Multi-active cleansing skincare packaging.

Sensitive Skin Cleanser

Minimalist daily facial-care packaging.

Travel Face Wash

Portable 30–75 ml cleanser tubes.

ABL vs PBL vs EVOH Tubes for Facial Cleanser

Many standard cleansers may not require the highest available barrier structure. Material should be selected according to formula sensitivity, brand positioning and required squeeze performance.

High Barrier

ABL Facial Cleanser Tubes

Aluminum Barrier Laminate can be considered for active or sensitive cleanser formulations requiring stronger oxygen and light barrier performance.

  • Excellent oxygen barrier
  • Excellent light barrier
  • Strong laminate construction
  • Suitable for formula-specific high-barrier requirements
Premium Appearance

PBL Facial Cleanser Tubes

Plastic Barrier Laminate combines smooth cosmetic appearance, strong artwork reproduction and comfortable squeeze characteristics.

  • Premium cosmetic presentation
  • Excellent printing quality
  • Good squeeze recovery
  • Suitable for skincare retail packaging
Flexible Multilayer

EVOH Facial Cleanser Tubes

EVOH multilayer structures provide enhanced oxygen barrier performance while retaining flexible PE-based squeezing.

  • Enhanced oxygen barrier
  • Flexible squeeze feel
  • Good shape recovery
  • Suitable for active cleanser formulas

Facial Cleanser Formula & Tube Design Guide

Cleanser viscosity has a direct influence on opening diameter, cap design, tube softness and leakage risk.

Cleanser TypeTypical TextureTube Design FocusRecommended Validation
Face Wash GelLow–MediumControlled opening + secure flip-topLeakage test
Daily Facial CleanserMediumBalanced squeeze + dispensingUsage simulation
Cream CleanserMedium–HighSoft tube + wider flow pathSqueeze-force test
Foaming CleanserMediumOpening matched to formula behaviorDispensing test
Active Facial CleanserVariesFormula-specific barrier structureCompatibility & stability testing

How to Choose Tubes for Facial Cleanser

Begin with formula viscosity and daily-use behavior, then select the tube structure, size, cap and opening.

01

Review Formula Type

Identify whether the cleanser is a gel, cream, foam or active cleansing formula.

02

Measure Viscosity

Viscosity determines opening size, squeeze force and potential leakage behavior.

03

Select Tube Structure

Choose standard PE, PBL, EVOH or ABL according to formula requirements.

04

Select Capacity

Match the tube size to travel, retail or family-use positioning.

05

Optimize Closure & Orifice

Flip-top closures are common, but opening size should match formula flow.

06

Test Filled Samples

Validate leakage, compatibility, squeeze performance and filling-line behavior.

Facial Cleanser Tube Sizes & Orifice Guide

100–150 ml is a popular retail range for facial cleansers, while 30–75 ml works well for travel and trial formats.

CapacityTypical ApplicationSuggested DiameterOrifice Starting Point
30 mlTrial / Travel Facial CleanserΦ25–30 mmApprox. 2–3 mm
50 mlTravel Face WashΦ30 mmApprox. 2–3 mm
75 mlCompact Retail CleanserΦ30–35 mmApprox. 3–5 mm
100–120 mlStandard Facial CleanserΦ35–40 mmApprox. 3–5 mm
150–200 mlLarge / Value Face WashΦ40–50 mmApprox. 5 mm or custom

Closure Options for Facial Cleanser Tubes

Closure design affects convenience, leakage resistance and shelf presentation.

Most Popular

Flip-Top Cap

A practical closure for daily face wash and cleanser products.

  • Fast one-hand opening
  • Convenient daily use
  • Suitable for stand-up tubes
Secure

Screw Cap

Screw closures can provide secure transport performance and a clean premium appearance.

  • Secure sealing
  • Suitable for travel sizes
  • Multiple cap styles available
Stand-Up Retail

Stand-Up Closure

Stand-up tube designs provide strong shelf presentation and support product flow toward the opening.

  • Retail-friendly display
  • Convenient bathroom use
  • Suitable for 100–200 ml cleansers
Xinfly Engineering Advice

Engineer Recommendations for Facial Cleanser Tubes

Facial cleansers are high-frequency-use products. Comfortable squeezing, clean dispensing and closure reliability are essential for the consumer experience.

Ask an Engineer
1. Do not over-specify barrier without formula need.

Many standard cleansers can use flexible PE-based structures, while active formulas may require enhanced barrier packaging.

2. Pay attention to low-viscosity gel leakage.

Oversized openings or weak closure fit can lead to unwanted product flow.

3. Match tube softness to cleanser viscosity.

Rich cream cleansers may need a softer tube and larger opening for comfortable dispensing.

4. Test flip-top cycling.

Facial cleanser caps can be opened hundreds of times, so hinge and closure retention should be checked.

5. Test evacuation at end of use.

Consumers should be able to remove most of the remaining cleanser without excessive squeezing.

6. Validate filling and tail sealing.

Final tests should include actual cleanser filling, eye mark positioning and sealing parameters.

Facial Cleanser Tube Validation

Filled-package testing helps confirm leakage resistance, dispensing performance and production compatibility.

01

Compatibility Test

Evaluate formula contact with tube, shoulder and closure.

02

Leakage Test

Check closure and tail-seal integrity using filled tubes.

03

Dispensing Test

Confirm flow rate, squeeze force and opening size.

04

Closure Cycling

Evaluate repeated opening and closing performance.

05

Evacuation Test

Confirm acceptable product removal near end of use.

06

Filling-Line Trial

Validate filling, eye mark and tail sealing.

Custom Facial Cleanser Tube Specifications

Xinfly Packaging can customize facial cleanser tubes by material, capacity, diameter, tube softness, closure, opening size, color and decoration.

Provide formula viscosity, target fill volume, closure preference and expected quantity for a more accurate packaging recommendation.

Request Technical Support
Capacity 30–200 ml typical cleanser range
Diameter Φ25 / Φ30 / Φ35 / Φ40 / Φ45 / Φ50 mm
Materials PE / ABL / PBL / EVOH multilayer structures
Layers 2-Layer / 5-Layer / Laminate Structures
Closures Flip-top / Screw / Stand-up
Orifice Approx. 2 / 3 / 5 mm or custom
Finish Glossy / Matte / Soft Touch / UV
Decoration Offset / Silk Screen / CMYK / Hot Stamping
MOQ Typically from 5,000 pieces

Why Choose Xinfly Packaging for Facial Cleanser Tubes

Custom squeeze tube manufacturing for face wash, cleanser gels, cream cleansers and active facial skincare.

30–200 ml Options

Travel, retail and large-volume cleanser formats.

PE & Barrier Tubes

2-layer, 5-layer, EVOH, PBL and ABL structures.

Flip-Top Closures

Convenient closure options for daily face wash.

Leakage Evaluation

Support for gel and lower-viscosity formulas.

Custom Decoration

Matte, glossy, soft touch, printing and hot stamping.

OEM & ODM Support

Support for beauty brands and contract manufacturers.

Explore Related Facial Skincare Packaging

Connect facial cleanser packaging with moisturizer, acne-care and the broader facial skincare cluster.

Facial Skincare Tubes

Explore Xinfly laminate tube solutions for creams, cleansers, moisturizers and active skincare.


View Facial Skincare

Moisturizer Tubes

Custom laminate tubes for hydrating creams, lotions and gel moisturizers.


View Moisturizer Tubes

Acne Treatment Tubes

Explore targeted tube packaging for blemish creams, acne-care gels and spot treatments.


View Acne Treatment Tubes

Facial Cleanser Tube FAQ

Common sourcing questions about custom laminate and PE tubes for facial cleanser packaging.

Are laminate tubes suitable for facial cleanser?
Yes. ABL, PBL and EVOH laminate tubes can be suitable for facial cleansers, especially where the formula requires enhanced barrier performance or premium decoration.
Are PE tubes also suitable for facial cleanser?
Yes. Flexible PE tubes are widely suitable for many standard face wash and cleanser formulas. The final structure should be selected according to formula compatibility and barrier requirements.
What size tube is common for facial cleanser?
100–150 ml is a common retail range, while 30–75 ml formats work well for travel and trial products.
Is 120 ml suitable for facial cleanser packaging?
Yes. 120 ml is a practical standard retail size for many facial cleansers and face wash products.
What diameter is suitable for a 120 ml facial cleanser tube?
A diameter around Φ35–40 mm is a useful starting range, depending on desired tube proportions and length.
What orifice size is suitable for facial cleanser?
Many facial cleanser projects may start around 3–5 mm, but gel viscosity and desired dosage should be tested before finalizing the opening.
Can facial cleanser tubes use flip-top caps?
Yes. Flip-top closures are widely used for facial cleanser tubes because they support convenient daily use.
Can low-viscosity cleanser gel leak from a tube?
Leakage risk can increase if the opening is too large or the closure fit is insufficient. Filled-package leakage testing is recommended.
Do facial cleansers need EVOH barrier tubes?
Not every cleanser requires EVOH. EVOH can be considered when the complete formula requires enhanced oxygen barrier performance.
Can cleanser tubes have matte or soft-touch finishes?
Yes. Matte, glossy and soft-touch finishes can be customized, subject to decoration adhesion testing.
What is the MOQ for custom facial cleanser tubes?
A typical customized project starts from approximately 5,000 pieces, depending on size, material, closure and decoration.
Can Xinfly provide facial cleanser tube samples?
Yes. Samples can support evaluation of tube size, squeeze softness, closure fit, dispensing, decoration and preliminary compatibility.

Develop Your Custom Facial Cleanser Tube

Send Xinfly Packaging your cleanser type, formula viscosity, target fill volume, preferred PE, ABL, PBL or EVOH structure, tube diameter, flip-top or screw closure, opening size, artwork and estimated quantity. Our team can help evaluate a suitable tube for your facial cleanser project.